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Dynamics of Geared Systems

Acceleration of geared systems, and analysing combined angular and linear motions.
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Introduction

When a geared system accelerates or decelerates there is a change in the total inertia of the system. Clearly, the value of this increase or decrease depends upon the speed ratios of the various parts of the system.
In this section we use the moments of inertia of geared shafts to identify the total torque and the Equivalent moment of Inertia for any given shaft in a state of acceleration.

The Acceleration Of Geared Systems

Acceleration is the rate of change of velocity as a function of time and it is vector. Acceleration is the second derivative of position with respect to time or, alternately, the first derivative of the velocity with respect to time.

  • Suppose that two shafts A and B are geared together and the speed ratio n_B/n_B\; is \;G
  • The total moments of inertia on the shafts are I_A\; and \;I_B

It is required to find an expression for the torque \tau_A on shaft A which will produce an angular acceleration of this shaft of \alpha_A

23287/Dynamics-of-GS-0003.png
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  • The torque on shaft A required to accelerate I_A\; is
\;I_A\alpha_A

  • This will produce an acceleration of shaft B of G\alpha_A
  • The torque required on shaft B to achieve the above acceleration on I_B\; is \;I_BG\alpha_A
  • This would require a torque on shaft A of G.I_B\;G\alpha_A =G^2\,G^2\,I_B\,\alpha_A
  • The Total torque on A is thus given by: \tau _A=(I_A+G^2\,I_B)\;\omega{_{A}}^{2}
  • (I_A+G^2\,I_B) is called the Equivalent moment of Inertia referred to shaft A.

Clearly the argument above could be extended to any number of shafts which have fixed speed ratios with the reference shaft. It is worth noting that the same acceleration of the system shown in the above diagram could be produced by a torque applied to shaft B of:

\tau _B=\frac{\tau _A}{G}

The Total Kinetic Energy Of A And B

The kinetic energy of an object is the energy which it possesses due to its motion. It is defined as the work needed to accelerate a body of a given mass from rest to its stated velocity.

The Total Kinetic Energy of A and B =\displaystyle\frac{1}{2}\;I_A\;\omega{_{A}}^{2}+\displaystyle\frac{1}{2}\;I_B\;\omega{_{B}}^{2}

But since \displaystyle \frac{\omega_B}{\omega_A}=G,

=\frac{1}{2}\;I_A\;\omega{_{A}}^{2}+\frac{1}{2}\;I_B\;G^2\omega{_{A}}^{2} =\frac{1}{2}\left ( I_A+G^2\;I_B \right )\;\omega{_{A}}^{2}

Combined Angular And Linear Motion

There are many cases where masses moving with linear motion are connected by a fixed speed ratio to inertias in angular motion. Instead of dealing with the two motions separately, it is possible to reduce the system to one of the following:

An Equivalent Angular Motion

The angular motion is one type of motion in which a body acts as a radius and all parts of the moving body rotate in the same angular direction and follow a circular path about a pivot point.

To find the torque required to give an angular acceleration of \alpha to the winding drum of moment of inertia I and radius R, which is being used to raise a load W on a cable wrapped round the drum.

\tau =WR+\left ( I+\frac{W}{g}R^2 \right )\alpha

This method is used in worked examples 2, 7, and 8.

An Equivalent Linear Motion

Linear motion is motion along a straight line, and can therefore be described mathematically using only one spatial dimension.

The linear acceleration on the level of a car of weight W and engine torque \tau, whose wheels have an inertia of I_W and radius r, and an engine with an inertia I_E and a gear ration G, is found from:

The equivalent tractive effort =\displaystyle\frac{G\;\tau}{r}

= Acceleration X Equivalent mass + Losses =\left ( \displaystyle\frac{a}{g} \right )\left ( W+\displaystyle\frac{g^2I_E}{r^2} \right )+ Losses

See Example 9.

Example:

[imperial]
Example - Example 1
Problem
Two gear wheels A and B are mounted on parallel shafts so that they may revolve separately or may be meshed together externally.

22109/tabel1.jpg
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The wheels were originally turning freely in the same direction.

Find:
  • a) The speed and direction of rotation of wheel A, if the gears are suddenly meshed, assuming that there is no back-lash of the teeth.
  • b) The loss of energy in ft. lb. due to impact.
Workings
  • a) Let n r.p.m. be the final speed of A so that the final speed of B is 2n in the opposite direction.

The impulse is equal and opposite on the two wheels at the moment of "meshing".

By moments about their respective axes, it follows that: The change of angular momentum of A / The change of angular momentum of B = The radius of A / The radius of B

i.e. \displaystyle\frac{10\times 12^2(300-n)}{12\times 10^2(2n+100)}=\displaystyle\frac{100}{50}. Or 360-1.2n=4n+200
\frac{160}{5.2}=30.75\;r.p.m.

  • b) The loss of Kinetic Energy

The loss of K.E.
=\left [\frac{1}{2}\times \frac{10}{32.2}\times \left ( \frac{12}{12} \right )^2\left ( 300^2-30.75^2 \right )+

+\frac{1}{2}\times \frac{12}{32.2}\times \left ( \frac{10}{12} \right )^2\left ( 100^2-61.5^2 \right ) \right ]\times\left ( \frac{2\pi}{60} \right )^2=

=\frac{\pi^2}{64.4\times 900}\times \left ( 890,500+51,800 \right ) =161\;ft.lb.
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Solution
  • The speed is 30.75\;r.p.m.
  • The loss of Kinetic Energy is 161\;ft.lb.