An analysis of the velocity and acceleration of a piston

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In order to define the velocity and acceleration of a piston, consider the mechanism in Figure 1, where the crank OC is driven with the uniform angular velocity \omega. Also, let r be the crank radius, l the rod length, x the position of the piston pin from the crank center, \phi the \angle {CPO} angle, and \theta the \angle {COP} angle (the crank angle). Such a mechanism in motion can be seen in Figure 2, where the crankshaft is depicted with red, and the pistons with gray (to see the animation click on the thumbnail).

Figure 1
Figure 1

From Figure 1 it can be seen that:

x = r \cos \theta + l \cos \phi
(3)

It can also be noted from Figure 1 that:

r \sin \theta = l \sin \phi
(4)

Squaring equation (#2) gives:

r^2 \sin^2 \theta = l^2 \sin^2 \phi
(5)

which can also be written as:

r^2 \sin^2 \theta = l^2 (1- \cos^2 \phi)
(6)

This eventually leads to:

\cos \phi = \sqrt{1-\frac{\sin^2 \theta}{n^2}}
(7)

where \displaystyle n = \frac{l}{r}.

By using this expression of \cos \phi in equation (#1), we obtain:

x = r \cos \theta + l \sqrt{1-\frac{\sin^2 \theta}{n^2}}
(8)

which can also be written as:

x = r \left( \cos \theta + n \sqrt{1-\frac{\sin^2 \theta}{n^2}} \right)
(9)

and, furthermore, as:

x = r \left( \cos \theta + \sqrt{n^2 - \sin^2 \theta \right)
(10)

In order to calculate the piston velocity, we differentiate (#8) with respect to time, when we get:

v = \frac{dx}{dt} ( = \dot x ) = -r \omega \left( \sin \theta + \frac{\sin 2\theta}{2\sqrt{n^2 - \sin^2 \theta}} \right)
(11)

The piston acceleration can then be calculated by differentiating again with respect to time, when we obtain:

a = \frac{dv}{dt} ( = \ddot x ) = -r \omega^2 \left[ \cos \theta + \frac{n^2 \cos 2\theta + \sin^4 \theta}{(n^2 - \sin^2 \theta)^\frac{3}{2}} \right]
(12)

Note that in these equations the positive direction of velocity and acceleration is away from the crankshaft.

In normal situations \sin^2 \theta and \sin^4 \theta can be neglected in comparison with n^2, and, thus, the above equations can be reduced to:

v = -r \omega \left( \sin \theta + \frac{\sin 2\theta}{2n} \right)
(13)
a = -r \omega^2 \left( \cos \theta + \frac{\cos 2\theta}{n} \right)
(14)
Example 1 [imperial]
Problem

In the crank and slotted lever mechanism diagramed in Figure E1, the crank OP is driven at a uniform speed of \omega radians per second. If OL is the perpendicular from O on XQ, XQ being the center-line of the slotted lever, prove that the angular acceleration of the slotted lever is given by:

\ddot \phi = \omega^2 \frac{OL}{XP} \left( \frac{2PL}{XP} - 1 \right)

Also, find the magnitude and direction of the acceleration of the point Q when the crank angle is \theta = 60^\circ, given that OP = 3\; inch, OX = 10\; inch, and XQ = 18\; inch.

Figure E1
Figure E1
Workings

From the diagram we can write that:

OL = OX \sin \phi
(15)
OL = OP \sin (\theta - \phi)
(16)

from which:

OX \sin \phi = OP \sin (\theta - \phi)
(17)

By differentiating (#3) with respect to time, we get:

OX \dot \phi \cos \phi = OP (\omega - \dot \phi) \cos (\theta - \phi)
(18)

which leads to:

\dot \phi [ OX \cos \phi + OP \cos (\theta - \phi) ] = OP \omega \cos (\theta - \phi)
(19)

From Figure E1 we can write that:

XL = OX \cos \phi
(20)
PL = OP \cos (\theta - \phi)
(21)

Thus, equation (#5) becomes:

XP \dot \phi = PL \omega
(22)

or:

\dot \phi = \frac{PL}{XP} \omega
(23)

By differentiating (#5) with respect to time, we obtain:

\ddot \phi [ OX \cos \phi + OP \cos(\theta - \phi)] - \dot \phi^2 OX \sin \phi - \dot \phi (\omega - \phi) OP \sin (\theta - \phi) = -\omega (\omega - \dot \phi) OP \sin (\theta - \phi)
(24)

By substituting \dot \phi in equation (#10) with the expression from (#9), we can write:

XP \ddot \phi - OL \frac{PL^2}{XP^2} \omega^2 - OL \frac{PL}{XP} \left( 1 - \frac{PL}{XP} \right) \omega^2 = -OL \left( 1 - \frac{PL}{XP} \right) \omega^2
(25)

or:

\ddot \phi = \omega^2 \frac{OL}{XP} \left( \frac{2PL}{XP} - 1 \right) \; \blacksquare
(26)

By replacing the numerical values in equation (#3), we can write that:

10 \sin \phi = 3 \sin (60 - \phi)
(27)

As:

3 \sin (60 - \phi) = 3(\sin 60 \cos \phi - \sin \phi \cos 60)
(28)

equation (#13) becomes:

10 \sin \phi = 3\frac{\sqrt{3}}{2} \cos \phi - \frac{3}{2} \sin \phi
(29)

which gives:

\tan \phi = \frac{2.59}{11.5}
(30)

Thus, we get that:

\phi = 12^\circ 32'
(31)

and, by using this value, we also obtain that:

OL = 10 \sin \phi = 2.20 \; inch
(32)
PL = 3 \cos (60-\phi) = 2.035 \; inch
(33)
XP = 10 \cos \phi + PL = 11.79 \; inch
(34)

Furthermore, by replacing numerical values in (#9) and (#12), we respectively get that:

\dot \phi = \frac{2.035}{11.79} \cdot 10 = 1.75 \; \frac{rad}{s}
(35)
\ddot \phi = 100 \cdot \frac{2.2}{11.79} \cdot \left( \frac{2 \cdot 2.035}{11.79} - 1 \right) = -12.2 \; \frac{rad}{s^2}
(36)

In order to calculate the acceleration of Q, a, we are going to split it in a tangential component, a_T, perpendicular to XQ, and a radial component, a_r, in the direction of XQ (see Figure E1). Also, let \alpha be the angle which defines the direction of the acceleration. We can write that:

a_r = XQ \dot \phi^2 = 18 \cdot 1.73^2 = 53.7 \; \frac{inch}{s^2}
(37)
a_T = XQ |\ddot \phi| = 18 \cdot 12.2 = 219.5 \; \frac{inch}{s^2}
(38)

from which we get the magnitude of acceleration:

a = \sqrt{a_T^2 + a_r^2} = \sqrt{219.5^2 + 53.7^2} = 226 \; \frac{inch}{s^2}
(39)

Also, as:

\tan \alpha = \frac{a_T}{a_r}
(40)

we obtain the direction of acceleration:

\alpha = \tan^-1 \frac{a_T}{a_r} = \tan^-1 \frac{219.5}{53.7} = 76^\circ 16'
(41)
Solution

\ddot \phi = \omega^2 \frac{OL}{XP} \left( \frac{2PL}{XP} - 1 \right) \; \blacksquare

a = 226 \; \frac{inch}{s^2}

\alpha = 76^\circ 16'